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How to Control Food Costs in Food Production | Cost-Saving Tips

Naama Aharoni  |  May 5, 2023

How to manage costs in an uncertain market environment?

Controlling food costs is critical for maintaining profitability and efficiency in the food production and restaurant industry. Whether you’re a small cafĂ©, a fast-casual restaurant, or a fine-dining establishment, managing food costs effectively ensures that your profit margins remain healthy without sacrificing food quality. This blog will explore the best practices and tips that restaurant owners and managers can implement to keep food costs in check and streamline their operations. 

Why Food Cost Control Matters

Food costs typically represent one of the largest expenses for restaurants, second only to labor costs. On average, restaurant food cost can range from 25% to 35% of a restaurant’s total expenses. Failing to control these costs in your restaurant can lead to slim profit margins or, worse, the need to increase menu prices, which may drive customers away. 

Effective food cost control ensures that businesses remain profitable while delivering high-quality restaurant food. More importantly, managing these costs allows owners to reinvest in other aspects of their operations—whether it’s improving customer service, enhancing the dining environment, or marketing to attract more customers. 

Understanding Food Costs and Food Cost Percentage 

To understand how to control food cost effectively, it’s crucial to grasp how food cost percentage is calculated. Food cost refers to the total cost of ingredients used to prepare a meal. The food cost percentage, on the other hand, is the ratio of food costs to the total revenue generated from food sales. This metric allows owners to measure how much they’re spending on food relative to the income generated from selling it. 

The food cost formula for calculating food cost percentage is straightforward: 

Food Cost Percentage = (Cost of Goods Sold / Total Food Sales) x 100 

For instance, if a restaurant spends $3,000 on food and earns $12,000 in total food sales, the food cost percentage would be 25%. Ideal food cost percentage should remain within a reasonable range—typically 28% to 35%. Monitoring this ratio is critical because even small fluctuations in food costs can have a significant impact on overall profitability. 

Best Practices for Controlling Food Costs

With a solid understanding of food costs and how food cost percentage impacts profitability, let’s explore the best practices for controlling food costs while maintaining high-quality dishes and efficient operations.

1. Menu Engineering for Profitability

Menu engineering is a powerful strategy for reducing food costs. It involves analyzing each dish on your menu to maximize profitability. This method involves breaking down your menu to identify which items are popular, which are profitable, and which need improvement. 

  • Analyze Menu Item Profitability:
    Begin by categorizing your menu items based on profitability and popularity. Group dishes into four categories: high profitability and popularity, high profitability but low popularity, low profitability but high popularity, and low profitability and popularity. Focus on promoting high-profit, high-popularity menu items.
     

  • Adjust Menu Prices Based on Ingredient Costs:
    Regularly review the ingredient costs of each dish and adjust your menu prices accordingly. If the cost of certain ingredients has risen significantly, you may need to either increase the price of the dish or find lower-cost substitutes to maintain profitability without sacrificing food quality.
     

  • Menu Simplification:
    Streamlining your menu by removing low-profit, low-popularity dishes reduces waste and simplifies restaurant operations. This not only cuts down on total food costs but also helps you manage food inventory more efficiently.
     

2. Portion Control to Prevent Waste

One of the simplest ways to reduce food costs is to implement strict portion control. Inconsistent portion sizes can lead to higher food costs, but ensuring consistency in portioning helps prevent over-serving and reduces food waste. 

  • Standardized Recipes:
    Create standardized recipes that include precise ingredient measurements for each dish. These recipes should be followed closely to ensure portion sizes remain consistent. Standardized recipes also contribute to consistent taste and food quality, ensuring that customers receive the same experience each time they visit.
     
  • Use Portion Control Tools:
    Equip your kitchen with portion control tools such as measuring cups, scoops, scales, and ladles. These tools help staff serve the right amount of food consistently, preventing over-portioning and reducing the likelihood of food waste.
     

  • Pre-Portion Ingredients:
    Pre-portioning ingredients before service helps maintain control over how much of each item is used in a dish. This is especially useful for high-cost items like meat and seafood, where even slight overuse can lead to higher food costs.
     

  • Monitor Portion Sizes Regularly:
    Conduct regular checks to ensure portion sizes remain consistent. Over time, portion sizes may creep up, resulting in increased overall food costs.
     

3. Minimize Food Waste

Reducing waste is one of the most effective ways to reduce food cost and increase profitability. Restaurants can waste as much as 4% to 10% of the food they purchase. By focusing on waste reduction strategies, a restaurant owner can lower overall food costs and operate more sustainably. 

  • Repurpose Leftover Food:
    Use leftover food creatively by repurposing ingredients into new dishes or daily specials. For example, excess vegetables can be used in soups, and leftover proteins can be featured in sandwiches or casseroles. This helps reduce waste and maximize the value of your ingredients
     
  • Implement a No-Waste Policy:
    Train staff to use as much of the ingredient as possible. Vegetable scraps can be used for stocks, and meat trimmings can be incorporated into soups or stews. Reducing waste helps cut food costs and reduce costs overall.
     

  • Track Food Waste:
    Establish a system for tracking waste on a regular basis. Knowing which ingredients are being wasted and why can help you make informed decisions to reduce food waste and prevent it from happening again.
     

  • Adjust Orders Based on Past Sales Data:
    Use past sales data to predict customer demand and adjust your ingredient orders accordingly. This helps prevent over-purchasing, which can lead to spoilage and higher total food costs.
     

4. Inventory Management to Prevent Spoilage

Effective inventory management is key to minimizing waste, controlling food costs, and preventing spoilage. Keeping a close eye on your food inventory ensures that you have the right amount of food on hand without overstocking. 

  • First-In, First-Out (FIFO) Method:
    Organize your food inventory so that older stock is used before newer items. This
    “first-in, first-out” method ensures that ingredients are used while they’re still fresh, preventing waste and spoilage. 

  • Track Inventory Levels in Real-Time:
    An inventory management software helps track ingredient usage, stock levels, and reorder points. These systems provide real-time visibility into your inventory, reducing the risk of running out of key ingredients or over-ordering.
     

  • Conduct Regular Inventory Audits:
    Regular inventory audits allow you to identify discrepancies, track losses, and optimize purchasing decisions. Regular audits also help prevent theft or pilferage, which can drive up actual food costs.
     

  • Forecast Demand Using Sales Data:
    Use past sales data to forecast future demand more accurately. By knowing which dishes are most popular and when, you can adjust your inventory orders to avoid over-purchasing and minimize waste.
     

5. Build Relationships with Suppliers

Strong relationships with suppliers are essential for securing competitive food prices and consistent quality. These relationships also give you leverage when negotiating deals or seeking better payment terms. 

  • Negotiate for Better Prices:
    Regularly review your supplier contracts and don’t hesitate to negotiate for better terms. Bulk purchases can result in lower food costs. This is especially helpful for reducing food costs without compromising on ingredient quality.
     

  • Join a Group Purchasing Organization (GPO):
    GPOs are networks of restaurants that pool their purchasing power to negotiate lower prices with suppliers. Joining a group purchasing organization can help you access better food prices and lower overall food costs.
     

  • Buy Local and Seasonal Ingredients:
    Buying local and seasonal ingredients supports local farmers and reduces transportation costs. Seasonal ingredients are often cheaper and of higher quality, which helps control food costs and maintain food quality.
     
6. Use Technology to Improve Cost Control

Technology is one of the most effective tools for controlling food costs. Automated inventory management, sales tracking, and forecasting tools make it easier for restaurant owners to stay on top of food costs and streamline operations. 

  • Restaurant Inventory Management Software:
    Use restaurant inventory management software to track ingredient levels, sales trends, and food usage in real-time. These systems help prevent over-ordering, reduce waste, and lower your actual food cost percentage.
     

  • Integrate POS and Inventory Systems:
    Integrating your point-of-sale (POS) system with inventory management software enables you to track food costs in real time as sales are made. This provides better visibility into food costs and helps you reduce costs where possible.
     

  • Use Free Food Cost Calculators:
    Free food cost calculator tools allow you to calculate food costs percentages for each menu item, ensuring that you’re setting the right menu prices to cover costs and make a profit.

    Use Forecasting Tools for Accurate Demand Predictions:
    Sales forecasting software uses historical data to predict future demand, helping you manage food costs change by ordering the right amount of food supplies and reducing waste.
     

7. Manage Labor Costs Alongside Food Costs

Labor costs and food costs are typically the two largest costs in your restaurant. Controlling both helps reduce total cost and improve profitability. Efficient kitchen operations and labor scheduling can complement your food cost control efforts. 

  • Cross-Train Staff:
    Cross-train employees to handle multiple roles in both the kitchen and front-of-house. This allows you to staff your restaurant more efficiently, especially during slower periods, without increasing labor costs.
     

  • Create Labor Schedules Based on Sales Patterns:
    Use sales data to create optimized work schedules. By ensuring that you have the right number of staff on hand during peak hours, you can avoid overstaffing and control both labor and food costs.
     

  • Streamline Kitchen Operations:
    Inefficiencies in food preparation or excessive downtime can lead to higher labor costs. Regularly review your kitchen workflows and identify areas where tasks can be streamlined to save money and reduce costs.
     

8. Educate and Empower Your Team 

Your kitchen staff plays a key role in controlling costs. Proper training in food handling, portion control, and waste reduction techniques can significantly lower overall food costs. 

  • Train Staff on Portion Control:
    Ensure that kitchen staff understand the importance of portion control. Teach them to use portioning tools, follow standardized recipes, and stick to portioning guidelines to reduce food costs.
     

  • Involve Staff in Cost Control Measures:
    Make food cost control a team effort by encouraging staff to suggest ways to reduce waste or improve efficiency. When employees are involved, they are more likely to contribute to reducing food costs.
     

  • Ongoing Training:
    Regularly refresh your team’s training on food preparation, portion control, waste reduction, and inventory management to ensure consistency and efficiency in the kitchen.
     


Conclusion 

Controlling food costs is essential for maintaining profitability and running a successful restaurant. By implementing best practices such as portion control, menu engineering, waste reduction, and inventory management, restaurant food costs can be reduced without sacrificing food quality. Strong relationships with suppliers, technology integration, and empowering staff are all part of a cost control strategy that ensures the long-term financial health of your business. 

Focusing on these cost-saving practices will help you reduce food costs, improve profit margins, and deliver better dining experiences for your customers. Managing food costs effectively ensures that your restaurant thrives in the competitive food industry while maintaining quality food and customer satisfaction. 

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